It's Been A Long Hard Life |
First, you have to pick a style of plug end. Make sure you buy the right one. My coach has 30 AMP service, yours may as well, but if you have 50 AMP service it WILL NOT FIT! In fact putting the wrong one on will cause disaster.
Once you figure that out, you will have several options. I liked the one where the wire comes out at a 90 degree angle to the cord. It would let me hang the cord straight down from my outlet so it wouldn't be under undue stress and perhaps last longer. It will also allow water to flow around the weakest point in its water tight "armor." The handle to pull it out was a nice addition.
You Can See The Green, White and Black Wires |
Once you have 3 inches exposed of the three internal wires you will have to strip the insulation on each of these wires back about 2 inches. Once the copper is exposed, twist the ends to make a tight wrap, Next, take apart the new plug end. This is very easily done as it's just three small Phillips screws holding it together. Now loosen the 2 screws on the wire clamp at the base of your new plug end. Slide the cable into the new housing clamp until the wires can easily reach the terminals. The Green one is the toughest! Bend the, now bare, wire into a "U" shape so it will fit around the screws on each terminal. Make sure you place the wire so the "U" goes from left to right. This way, when you tighten the screw clockwise, it will pull on the wire not push it out from under the terminal! Make sure each wire goes to its appropriately labeled terminal. Tighten all the screws!
Now go back and unplug your new shore power cord end from the outlet. Take the 2 halves apart and apply small amounts of silicone sealant to the screw holes, terminals and around the edges of the housing itself. Put it all back together (don't forget the handle!). After you tighten the screws, wipe away the excess from the edges and put silicone in each screw hole. Wipe clean with a paper towel until the silicone is level with the case. This should minimize long-term water intrusion and make the installation more vibration resistant.
I know this SOUNDS complicated; it isn't. It will save you some big dollars (likely around $250) I am all for saving money and getting the most out of what I already have!
Be Seeing You...Down The Road,
Rich "The Wanderman"
www.thewanderman.com